A lube room is just what it sounds like: It should be in an area that is as free as possible from particles and dirt, and where it is easy to maintain a constant temperature. For convenience, it should also be near the receiving area where new oil is delivered. Consider what will happen in the event of a spill, and consider installing a nonslip floor.
Proper sampling procedures build the foundation of an effective oil analysis program. Without good sampling procedures, time and money are wasted, and incorrect conclusions might be reached based on faulty data. Both situations undermine the perceived value of, and confidence in, the oil analysis program.
Sampling and other oil analysis program procedures add important structure necessary to assure continuity and consistency of an oil analysis program, institutionalizing it within the organization.
Too often, an organization develops a world-class oil analysis program that depends upon the presence of one or two key individuals for its survival.
The resignation, retirement or promotion of these key individuals places the program at risk. Moreover, ISO compliance requires clear procedures for all aspects of an organization's business.
Institutionalized oil analysis procedures ensure that the organization's investment is protected and has continuity. This eases the task of training new people, enabling the growth of your oil analysis program.
Developing solid sampling procedures is a great place to start. Establishing effective, user-friendly oil sampling procedures helps to build the kind of oil analysis program that creates value through better machine-related decisions.
Here, we discuss the objectives of oil sampling at a strategic level and outline the process of developing and maintaining solid oil sampling procedures. Goals of Sampling In general, we want oil samples to effectively represent the body of oil about which we desire information in order to increase the effectiveness of lubrication and machine decisions.
Maximizing data density, minimizing data disturbances and selecting of goal-driven sampling frequencies make up the components of our sampling objectives. Maximizing Data Density Maximizing data density seems like a simple objective at first glance, but it is not so simple when you look deeper into the issue.
Much depends upon the nature of the data you desire. For example, when one seeks information about the effectiveness of a system filter, he or she must collect a representative sample both before and after the filter. The difference between the two samples is reflected in the differential particle count across the filter.
The analyst then recommends the filter be changed or retained in service depending upon the outcome of the analysis.
In this instance, maximizing density of information requires the analyst to obtain two representative samples from specific locations to calculate the information of interest.
Other oil analysis objectives require different sampling procedures. Therefore, the objective should drive the sampling procedure. More often, the lack of good sampling techniques and hardware limits the options.
The filter performance assessment example applies to measuring particles, a transient property of the oil. Transient properties, like wear debris and contamination, change depending upon the location from which the sample is collected.
By contrast, homogenous properties such as viscosity and acid number AN tend to remain constant throughout the population of the turbulent oil. In general, transient properties pertain to equipment health and contamination, while homogenous properties pertain mostly to oil and additive health.
Simple oil condition assessment or oil change decisions can be made with any reasonable sample collection procedure from a turbulent fluid zone. It is more difficult to maximize density of transient properties for example, particle count, wear particle concentration and moisture contamination to make important machine condition decisions or to ensure effective contamination control.A good CM program, like oil testing and lube analysis can offer potential savings ranging from 10 - 50 times the cost.
Lubricating equipment is essential to maintenance and proper function. Used oil analysis allows you to ensure proper lubrication.
A steam turbine oil’s most important functions are to: Lubricate bearings, both journal and thrust. Depending on the type of installation, this also may include the hydraulic control system, oil.
Lube-oil analysis and monitoring is an effective tool in averting breakdowns by flagging up potential problems before an actual breakdown occurs: The latest analytical techniques in lubricant analysis can provide an invaluable tool for Owners in monitoring the health of a ship’s engine.
How to Test Lube Oil (Lubricating Oil) Onboard Ship? By Anish | In: To understand the performance of the supplied lube oil; Hence lube oil for important systems like main propulsion plant, auxiliary engines, air compressors, steering gear etc.
must be checked as described by the company. It may vary from every 15 days or once in a month for. Lube-oil analysis and monitoring is an effective tool in averting breakdowns by flagging up potential problems before an actual breakdown occurs: The latest analytical techniques in lubricant analysis can provide an invaluable tool for.
Viscosity: A lubricant’s most important characteristic Introduction For any oil lubrication system, oil viscosity is considered as the most important parameter.
One Viscosity is one of the compulsory tests for routine in-service oil analysis.